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Mechanical

3D CAD Modelling Services

Parametric 3D CAD models for design development, manufacturing documentation, visualisation and downstream engineering analysis.

A lot of engineering work now depends on having an accurate, editable 3D model — not just a 2D drawing — whether that's for design iteration, interference checking, FEA, marketing visuals, or feeding a fabrication shop's CNC and nesting software. Building and maintaining those models takes time that in-house engineers don't always have spare, especially mid-project when a design is still moving and every iteration needs to be re-modelled, re-checked and re-issued before the next decision can be made. A team that tries to absorb this modelling load internally on top of its regular design responsibilities often ends up doing both jobs poorly rather than either one well.

What This Service Covers

We build parametric 3D CAD models for individual parts, multi-part assemblies and full machines, in the CAD platform your team already standardises on. Models are built to be usable downstream — clean feature trees, sensible mating and assembly logic, and dimensions that update predictably when a design changes, rather than a model that looks right today but breaks the moment someone changes a single parameter.

This service supports both new design work (turning a concept or sketch into a modelled, dimensioned part) and documentation of existing equipment (modelling from physical parts, legacy 2D drawings or point-cloud scan data). The two use cases require slightly different mindsets: new design modelling is about capturing intent and leaving room for iteration, while documentation modelling is about capturing reality accurately, including the quirks and asymmetries a real, worn or hand-fabricated part actually has.

Models can be delivered in native format alongside neutral formats such as STEP and IGES for use in other software, and we can produce derived 2D drawings, exploded views and BOMs from the same model on request, so you're not paying twice for work that should come from a single source of truth.

Feature-Tree Structure and Assembly Logic

Feature-tree structure is something we pay close attention to, because it's usually invisible until it becomes a problem. A model built with a logical, top-down feature history is easy for your team to pick up and modify later; a model built purely to look correct in a single configuration becomes a liability the first time a dimension needs to change. We build models the way we'd want to inherit them if the project passed to someone else.

For assemblies, we pay particular attention to mate and constraint logic — under-constrained assemblies can move in ways that aren't obvious until a downstream simulation or a physical build reveals the problem, and over-constrained assemblies fight themselves every time a dimension changes. Getting this right at the modelling stage saves significant rework later, particularly on larger assemblies with dozens or hundreds of components.

Preparing Models for Simulation and Long-Term Use

Where a model is being built to feed FEA, CFD or another simulation tool, we clean up geometry specifically for that purpose — removing cosmetic features that add mesh complexity without adding engineering value, and confirming with you which simplifications are acceptable for the analysis being run.

A model handed between people over the life of a project accumulates history — features added by one person, patched by another, adjusted under time pressure by a third. Left unmanaged, that history becomes a liability: a feature tree with unclear intent, redundant constraints, or workarounds nobody remembers the reason for. We treat model hygiene as an ongoing responsibility on longer engagements, not a one-time clean-up exercise, so a model handed off after several revisions is still something a new engineer could pick up and understand.

Configuration Management for Product Families

Configuration management deserves specific mention for teams developing a family of related products. A single master model with well-structured design tables or configuration parameters lets a team generate several product variants without maintaining separate files that inevitably drift apart over time — one variant getting a fix the others never receive, for example. Setting this structure up correctly at the start saves considerably more effort than retrofitting it after several variants already exist as independent, diverging files.

Deliverables

What You Get

  • Parametric part models
  • Assembly models with mate/constraint logic
  • Sheet metal models with flat patterns
  • Surface models for complex or organic geometry
  • STEP / IGES / STL exports for downstream use
  • Exploded assembly views
  • Model-derived 2D drawings on request
  • Simplified/defeatured models for simulation
  • Configuration-driven models for product families
  • Model health checks and feature-tree clean-up for inherited files
Applications

Where This Is Used

  • Product design and development
  • Machine and equipment design
  • Design for manufacturing (DFM) review
  • FEA and simulation preparation
  • Marketing and technical visualisation
  • Digitising legacy or undocumented equipment
  • Product family and configuration modelling
  • Interference and clearance checking on complex assemblies
Process

How It Works

  1. 01

    Reference material

    Sketches, existing models, physical parts or scan data, plus intended use for the model, since a model built for a visual render needs different priorities to one built for FEA or manufacturing.

  2. 02

    Scope & quote

    We confirm modelling depth, format and delivery software before starting, along with which downstream use the model needs to support.

  3. 03

    Modelling

    Parts and assemblies are built with a clean, editable feature structure, with mates and constraints checked for stability rather than just visual correctness.

  4. 04

    Review

    Models are checked against reference dimensions and intended fit/function, and any assumptions made during modelling are documented so you can verify them.

  5. 05

    Delivery

    Native and neutral format files delivered, with drawings or exports produced as scoped, and a short note on any simplifications made for downstream use.

Software

Software We Use

Industries

Industries We Support

FAQs

Frequently Asked Questions

3D CAD modelling focuses on building the 3D model itself. Mechanical drafting typically covers the full documentation package — 2D drawings, BOMs and fabrication drawings — that is often produced from that model. Many projects use both, starting with the model and deriving documentation from it.
Yes, this is a standard reverse-engineering task using manual measurement or supplied scan data, depending on the part's complexity and tolerance requirements. We'll tell you upfront which features can be captured with confidence and which will need functional judgement calls.
SolidWorks, Inventor and Fusion 360 are our most common mechanical platforms; we can also deliver neutral STEP/IGES files for use in other systems if your downstream team works in a different tool.
Yes — dimensioned 2D drawings, BOMs and exploded views can be generated from the completed model as part of the scope, keeping the drawing and the model in sync rather than maintaining them separately.
Yes, rebuilding a poorly structured feature tree or fixing a model that fails to update correctly is a common request, particularly for models inherited from a previous designer or a legacy project.
Yes, where a model is being handed off for FEA or CFD, we can produce a defeatured version that removes cosmetic detail while preserving the geometry that actually matters to the analysis, in consultation with whoever is running the simulation.
Yes, configuration-driven modelling for a family of related parts or products is available, so a single master model can generate several variants without duplicating the underlying design.
By building deliberate, well-understood mate and constraint logic from the start rather than the minimum needed to make the current configuration look correct, so the assembly behaves predictably rather than unpredictably when a dimension changes later.
Yes, where a feature or dimension required a judgement call rather than a directly confirmed measurement, we note it, so your team can independently verify anything that matters before relying on it.
Yes, surface modelling tools handle complex, non-prismatic geometry where standard feature-based solid modelling isn't the right approach, and we choose the modelling technique based on what the geometry actually needs rather than defaulting to one method for everything.
We build a single model structured to serve both purposes where practical, and only create a separate simplified or stylised version where the two genuinely conflict — duplicating a model unnecessarily just creates two files that can drift apart over time.
Yes, where there's a genuine choice between, for example, a surfacing approach and a solid feature-based approach, we'll explain the trade-off rather than silently picking one without discussion.
Yes, if your team already has an established modelling convention for a related product line, we follow it so the new model fits naturally alongside the existing family rather than standing out as inconsistent.
We tell you exactly what's missing and what we'd need to complete the model with confidence, rather than filling the gap with an assumption and presenting it as equivalent to confirmed information.
Yes, modelling standard components from published datasheets so they can be placed correctly in an assembly is a common and straightforward part of this service.
Yes, where a model is destined for a specific manufacturing process — machining, 3D printing, casting — we check for basic manufacturability issues relevant to that process before the model is delivered.
Yes, fasteners and standard hardware are modelled or sourced from supplier libraries and placed correctly within the assembly, so the model reflects a complete, buildable assembly rather than only the custom-designed parts.
Yes, once material properties are assigned correctly, mass, centre of gravity and moment of inertia data can be extracted directly from the model where your project needs it.

Get a Quote for 3D CAD Modelling

Tell us what you need and our team can review the project requirements.